RTZK HZS60Y Mobile Integrated Concrete Batching Plant丨Efficient Mobile Construction Solution

        In construction projects requiring frequent site relocation, the disassembly, transportation, and reassembly of traditional concrete Batching Plants are often time-consuming and labor-intensive. The RTZK HZS60Y Mobile Integrated Concrete Batching Plant, featuring innovative integrated design, aims to effectively address this challenge and enhance project efficiency.

        The HZS60Y highly integrates the core functional modules of the batching plant – the main tower (including the mixer), inclined belt conveyor, aggregate batcher, and control room – onto a single robust trailer unit.

        This design fundamentally changes the traditional model of dispersed transportation and on-site assembly for batching plants, significantly reducing the number of transport vehicles required for relocation and the workload for on-site installation.

Key Structure and Functional Highlights:

        The core is an innovative main frame design utilizing a robust cantilever chassis. An integrated kingpin connects to the tractor head, and telescopic outriggers provide stable support during operation, forming the foundation for both plant mobility and stable production.

Convenient Retractable Control Room:

        The fully automatic control system is located at the base of the main frame and operates identically to a stationary plant. The control room is designed as a liftable structure: raised during operation to serve as the operator cabin and front support; during relocation, it is lowered via a manual winch and fully stowed within the reserved bracket space of the main frame. All electrical connections remain intact during transport, eliminating the hassle and potential fault points of rewiring, directly enhancing relocation efficiency.

Efficient Aggregate Batching System:

        A walking rear axle installed at the bottom ensures smooth mobility, while frame legs provide support and are retracted for transport. The aggregate hopper side panels feature a foldable design, allowing them to be laid flat for relocation without disassembly. The rear of the unit is equipped with an aggregate batching and weighing system, comprising 4 independent hoppers, each with a capacity of approximately 9m³, meeting the need for separate storage of sand and aggregates. Cylinder-actuated gates ensure precise opening and closing control; coupled with vibration motors, they ensure smooth material discharge. The weighing method is cumulative.

Reliable Aggregate Conveyance:

        Batched aggregates are conveyed to the mixer via the inclined belt conveyor. A cleaning brush is installed at the conveyor head to keep the belt clean. Transport reinforcement design: During transport, the conveyor frame acts as a key connecting member, rigidly locking the main frame, its own structure, and the rear batching frame into a single unit, significantly enhancing the overall structural rigidity and transport safety.

Powerful Mixing Core & Flexible Discharge:

        Equipped with a movable discharge hopper on rollers. The discharge hopper can move back and forth on dedicated rails within the main frame. It is moved outward during operation for convenient discharge; it is moved backward during relocation to clear the tractor head connection point, eliminating the steps of disassembling and reinstalling the discharge hopper, saving time and labor. Utilizes a JS1000 twin-shaft forced mixer (Power: 2×18.5kW), ensuring fast and homogeneous Concrete Mixing. Theoretical productivity is 60m³/h (based on a 60-second mixing cycle).

Innovative Discharge Design:

        Embodies mobile integrated efficiency. Transport as a Whole: Except for the cement/fly ash silos, the entire plant (integrated parts including main tower, batcher, conveyor, control room) can be towed as a single unit by a standard tractor. Quick Connections: Major interfaces for water, electricity, and air circuits are pre-installed and integrated at the factory. On-site, simply connect external water supply, power source, and air supply via quick-connect couplings for rapid commissioning.

Installation/Relocation Time:

        Initial installation, positioning, and commissioning for production require approximately 2 days (including foundation preparation, etc.). Subsequent relocation between sites, along with installation and commissioning time, can be reduced to approximately 1 day (subject to auxiliary vehicle availability and site conditions).

Performance Parameters & Application Scenarios:

        Standard discharge height: 4 meters, suitable for concrete pumps and common construction requirements. Powder storage: Standard configuration supports connection to 2 x 100-ton powder silos, ensuring continuous production supply. Total installed power: Approximately 120 kW. Applicable Fields: This equipment is particularly suitable for engineering scenarios requiring rapid deployment and frequent relocation, such as: Highway/Railway construction and maintenance, Bridge/Tunnel construction, Port/Dock engineering, Water conservancy and hydropower projects.

        The RTZK HZS60Y Mobile Integrated Concrete Batching Plant, through its highly integrated design, modular stowage, and tool-free quick-connection design, is dedicated to significantly shortening project relocation times, reducing on-site installation workload, and providing a practical and efficient solution for construction projects requiring highly mobile operations.